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Multi-Media Filter for Water Treatment

Multi-Media Filter for Water Treatment
Multi-Media Filter for Water Treatment

Zhongsheng Environmental multi-media filters remove suspended solids, turbidity, and colloidal matter from raw water, achieving SDI values suitable for downstream RO membrane protection. Robust, low-maintenance vessels with long-life filter media and automated backwash.

Multi-media filtration is a proven depth-filtration technology that passes raw or partially treated water through stratified layers of filter media — typically anthracite coal, quartz sand, and garnet — graded by density and particle size. This arrangement captures large particles in the upper coarse layers and progressively finer particles at depth, delivering low-turbidity, low-SDI effluent ideal for protecting downstream membrane systems. Zhongsheng Environmental multi-media filters are available as standard vertical pressure vessels or custom-engineered horizontal units for high-flow industrial and municipal pre-treatment applications.

Key Features

  • Effective removal of suspended solids, turbidity, and colloidal matter from surface water, groundwater, and process water
  • Significantly reduces Silt Density Index (SDI) to protect RO and NF membranes
  • Low capital cost with minimal operating expense — no chemical regeneration required
  • Long media service life with automated backwash and air-scour capability
  • Available in single-layer, dual-layer, and multi-layer configurations to match specific water quality targets
  • Corrosion-resistant vessel construction: rubber-lined carbon steel, SS304/316L, or FRP
  • PLC-controlled backwash sequencing with optional differential-pressure-triggered initiation
  • Compact vertical design minimizes footprint; horizontal vessels available for very high flow rates

How It Works

During the service cycle, raw water enters the vessel from the top and flows downward through stratified filter media. The coarsest, lightest layer (anthracite) sits at the top and captures large suspended particles. Intermediate layers (quartz sand, 0.5–1.0 mm effective size) trap mid-range particulates, while the densest bottom layer (garnet or magnetite) polishes out fine solids. The filtered water is collected by an underdrain system and discharged as low-turbidity effluent. When headloss across the media bed reaches a set threshold — or at a timed interval — the PLC initiates backwash: treated water is pumped upward through the bed at high velocity (10–15 L/s·m²), fluidising and reclassifying the media while flushing trapped solids to drain. The media resettles in the correct density-graded order, ready for the next service cycle.

Technical Specifications

ParameterSpecification
Design Filtration Rate8 – 12 m/h
Backwash Intensity10 – 15 L/s·m²
Backwash Duration5 – 7 minutes
Minimum Inlet Pressure≥ 0.04 MPa (0.4 bar)
Minimum Backwash Inlet Pressure≥ 0.15 MPa (1.5 bar)
Bed Expansion During Backwash25% – 50%
Filter MediaAnthracite, quartz sand, garnet (activated carbon optional)
Effective Media Size0.5 – 1.0 mm (sand layer)
Vessel Diameter RangeΦ300 – Φ3,000 mm (custom sizes available)
Vessel MaterialRubber-lined carbon steel / SS304 / SS316L / FRP
Design Pressure0.6 MPa (6 bar) standard; higher ratings available
ControlPLC automatic with manual override; differential-pressure or timer-triggered backwash
ComplianceMeets pre-treatment requirements per DOW FILMTEC, Hydranautics, and Toray membrane warranty guidelines

Applications

  • RO / NF Pre-Treatment: SDI and turbidity reduction ahead of membrane desalination and purification systems
  • Drinking Water Treatment: Surface water and groundwater clarification for municipal and rural supplies
  • Industrial Process Water: Turbidity control for boiler feed, cooling tower make-up, and rinse water circuits
  • Softening Pre-Treatment: Solids removal upstream of ion-exchange softeners to protect resin beds
  • Electrodialysis Pre-Treatment: Particle removal to prevent stack fouling
  • Groundwater Iron & Manganese Removal: Combined with aeration or oxidation for potable water production
  • Tertiary Wastewater Polishing: Effluent polishing ahead of reuse or discharge to sensitive receiving waters

Why Choose Zhongsheng Multi-Media Filters?

Zhongsheng Environmental has engineered and supplied hundreds of multi-media filtration vessels for water treatment plants across Asia, the Middle East, and Africa. Every unit is hydraulically modelled for its specific duty, ensuring optimal media depth, grading, and backwash design. Our vessels are built to pressure-vessel codes with premium internals — slotted-nozzle or hub-lateral underdrains, sight glasses, and sample ports — delivering consistent, membrane-ready water quality with minimal operator intervention and the lowest lifecycle cost in its class.

Frequently Asked Questions

What is the design filtration rate for multi-media filters?

8–12 m/h standard; backwash required when headloss reaches approximately 5 meters.

What filter media are typically used?

Anthracite coal, quartz sand, activated carbon, and garnet/magnetite, graded by density for optimal depth filtration.

How often does backwash occur?

Backwash cycle: 5–7 minutes, intensity 10–15 L/s·m²; frequency depends on influent quality (typically every 12–24 hours).

What inlet water pressure is required?

Minimum 0.04 MPa inlet pressure; backwash pressure ≥0.15 MPa.

What is the media expansion rate during backwash?

25%–50%, ensuring thorough cleaning and proper media re-stratification.

Project References

  • Pre-Treatment for RO and NF Membrane Systems — multi-media filtration protecting downstream membrane elements
  • Industrial Process Water Polishing — final-stage filtration for manufacturing water quality
  • Municipal Drinking Water Treatment Plants — large-scale filtration for potable water production

After-Sales Service & Support

  • 12-Month Full Warranty — covers all manufacturing defects in materials and workmanship
  • Lifetime Technical Support — our engineering team provides remote diagnostics and troubleshooting assistance
  • Spare Parts Guarantee — critical spare parts shipped within 48 hours worldwide
  • On-Site Commissioning — factory-trained engineers available for installation supervision and operator training
  • Preventive Maintenance Programs — customized maintenance schedules to maximize equipment lifespan

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