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Proposed mine-water chemical dosing and treatment system — Ecuador

Proposed mine-water treatment with three chemical dosing skids, clarification, sludge handling and pH adjustment, subject to client data and drawings.

Project Background

The client requires three skid-mounted dosing systems for polymer, coagulant and dissolved lime, together with programmable controls, suitable electrical components and local service standards. Design capacity, flow variability, water chemistry, solids, target discharge criteria, storage times, duty and standby requirements, and the applicable process drawings remain to be confirmed before equipment selection is finalised.

Our Solution

The proposed solution comprises equalisation and coarse screening followed by a three-skid chemical dosing package for polymer, coagulant and dissolved lime. Each skid should include calibrated chemical storage, metering pumps, mixing, calibration columns, leak containment, local controls and a programmable logic controller with human-machine interface. Coagulant dosing supports destabilisation and clarification, while polymer improves floc formation when required; lime provides pH and alkalinity adjustment. Clarified water should be filtered if the final quality basis requires it. Settled sludge should be recovered, dewatered where suitable, contained and transferred for disposal or reprocessing under an approved waste route. Final tank sizes, mixer ratings, pump duties, treatment train and residual-handling equipment will be fixed after water analysis, flow data and drawing review.

What We Asked First

Please confirm the design flow range, required treatment duty, mine-water analysis, suspended-solids and turbidity levels, target discharge or reuse criteria, storage times, dosing accuracy, power availability, control requirements, drawing revisions, sludge handling route and treatment objectives for each skid.

Proposed Process Train

  1. 1Collect and equalise mine water
  2. 2Screen and remove coarse solids
  3. 3Condition water and measure key parameters
  4. 4Dose polymer and coagulant with controlled mixing
  5. 5Feed lamella clarifier for suspended-solids separation
  6. 6Filter clarified water if required by the discharge basis
  7. 7Recover and contain settled sludge for further assessment
  8. 8Store and dose lime to adjust alkalinity and pH
  9. 9Confirm final treatment and disposal route

For Similar Projects

Prepare the water analysis, flow and load data, discharge criteria, drawing set, chemical properties, storage and safety requirements, utilities, control preferences and expected operating hours for engineering review and final sizing.

Ref. A-025. Client identity is withheld under our client-confidentiality policy. Capacity is shown as a capacity class (design value rounded up to the next 5 at its second significant digit).

How We Deliver

Projects of this type are delivered in the nine stages below. Installation, commissioning and other on-site stages follow each contract's scope. Every stage within our scope produces a written record that we keep on file.

  1. 1 Design basis confirmationAverage and peak flow, influent or gas data, discharge or reuse target Record producedDesign basis sheet
  2. 2 Process & mechanical designProcess calculations, equipment selection, layout and piping Record producedCalculation book, P&ID, general arrangement
  3. 3 Manufacturing & quality controlMaterial and in-process inspection of the main equipment Record producedMaterial & QC records
  4. 4 Factory acceptance test (FAT)Trial run against the design parameters before dispatch Record producedFAT record
  5. 5 Packing & dispatchPacked, marked and shipped against the equipment list Record producedPacking list
  6. 6 Installation or supervisionPer contract scope Record producedInstallation record
  7. 7 CommissioningStart-up, parameter tuning and interlocks Record producedCommissioning log
  8. 8 Performance verificationEffluent or emission checked against the design basis Record producedPerformance test record
  9. 9 Training, handover & after-salesOperator training, document handover, after-sales support Record producedO&M manual, training record

Planning a similar project? Start with these six parameters

  1. FlowDaily average and peak (m³/day and m³/h)
  2. Influent qualityCOD, BOD₅, TSS, pH and anything unusual
  3. Discharge targetThe standard you must meet, or the reuse purpose
  4. Operating hoursContinuous or batch; seasonal changes
  5. Site & civil scopeFootprint, power supply, who builds the tanks
  6. Project stageBudgeting, tender, or ready to order

Send your parameters — initial process recommendation within 24 hours

Frequently Asked Questions

The process train under assessment is: Collect and equalise mine water → Screen and remove coarse solids → Condition water and measure key parameters → Dose polymer and coagulant with controlled mixing → Feed lamella clarifier for suspended-solids separation → Filter clarified water if required by the discharge basis → Recover and contain settled sludge for further assessment → Store and dose lime to adjust alkalinity and pH → Confirm final treatment and disposal route.
Yes. Send us your daily and peak flow, influent quality, discharge or reuse target, operating hours and site constraints, and our engineers will reply with an initial process recommendation within 24 hours.

Planning a similar project?

Share your flow, influent quality and discharge target — our engineers respond within 24 hours.

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