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Rotary Mechanical Bar Screen (GX Series)

Rotary Mechanical Bar Screen (GX Series)
Rotary Mechanical Bar Screen (GX Series)

The GX Series Rotary Mechanical Bar Screen is a continuous-duty fine screening system for municipal and industrial wastewater headworks. Featuring stainless steel rake teeth, dual overload protection, and a self-cleaning brush discharge mechanism, it reliably removes suspended solids, rags, plastics, and fibrous debris — protecting downstream pumps, valves, and biological treatment processes.

Zhongsheng Environmental's GX Series Rotary Mechanical Bar Screen provides robust, continuous solids interception at the headworks of any wastewater treatment facility. Installed at the inlet channel, the rotating rake-tooth chain captures floating and suspended debris — rags, plastics, leaves, fibrous material, and other coarse solids — preventing blockages in downstream pumps, valves, aeration systems, and biological reactors. Built for 24/7 unattended operation with minimal maintenance, the GX Series is trusted in municipal sewage plants, industrial pretreatment facilities, and stormwater overflow systems across four continents.

Key Features

  • Heavy-duty rigid frame — engineered for structural stability and simple installation in new or retrofit channels
  • Dual overload protection — both electrical (motor overload relay) and mechanical (shear pin / torque limiter) safeguards prevent equipment damage
  • Corrosion-resistant construction — rake teeth, chains, and shafts in 304/316 stainless steel; optional nylon or ABS engineering plastic rake teeth for specific applications
  • Self-cleaning rotary brush discharge — unique brush-type scraper ensures thorough debris removal from rake teeth, maintaining consistent screening efficiency
  • Adjustable bar spacing — 3 mm to 20 mm gaps to suit fine or coarse screening requirements
  • Continuous operation — designed for uninterrupted 24/7 duty with low maintenance intervals

How It Works

The GX rotary bar screen consists of a rigid frame, rake-tooth chain assembly, drive mechanism, overload protection system, and discharge unit. The lower section of the screen is submerged in the inlet channel, where the stationary bar rack intercepts debris carried by the influent flow.

The motorized rake-tooth chain travels upward along guide rails on the upstream face of the screen, collecting captured solids as it ascends. At the top of the travel, the rake teeth invert as they pass over the drive sprocket, and the accumulated debris falls away under gravity — assisted by a rotating brush mechanism that scrubs the teeth clean. Screenings are discharged into a collection bin, screw conveyor, or wash press for dewatering and disposal.

The reduced flow velocity as water passes through the screen promotes natural sedimentation of heavier particles, while the continuously moving rakes prevent blinding and maintain consistent headloss across the screen face.

Technical Specifications

ModelScreen Width (mm)Effective Width (mm)Motor Power (kW)Channel Width (mm)
GX8008006000.55850
GX10001,0008000.751,050
GX12001,2001,0000.751,250
GX14001,4001,2001.5
GX15001,5001,3001.51,550
GX16001,6001,4001.51,650
ParameterSpecification
Installation Angle65° – 80°
Bar Spacing (Rake Tooth Gap)3 – 20 mm
Rake Tooth Pitch100 mm
Discharge Height800 mm above channel top
Chain Speed2.2 m/min
Rake Tooth Material304/316 SS, Nylon, or ABS
Frame MaterialCarbon steel (hot-dip galvanized) or stainless steel

Applications

  • Municipal wastewater treatment plants — primary screening at headworks
  • Industrial pretreatment — food processing, pulp & paper, textile, and slaughterhouse influent
  • Pump station protection — preventing rag and debris accumulation in wet wells
  • Combined sewer overflow (CSO) — screening at overflow structures
  • Stormwater management — debris capture at outfall points
  • Water intake structures — protecting downstream processes in raw water abstraction

Why Choose Zhongsheng Rotary Bar Screens?

The GX Series combines industrial-grade durability with low total cost of ownership. Stainless steel rake chains, dual overload protection, and the unique rotary brush discharge system ensure reliable, round-the-clock screening with minimal operator intervention. Available in six standard widths — and custom sizes on request — the GX screen integrates seamlessly into existing channels or new-build headworks. Zhongsheng provides complete application engineering, including hydraulic sizing, structural anchorage design, and integration with SCADA/PLC control systems.

Frequently Asked Questions

What bar spacing options are available?

3mm to 20mm, configurable for fine or coarse screening applications.

What channel widths does the GX series cover?

Models from GX800 (800mm) to GX1600 (1,600mm nominal width), with effective screen widths from 600mm to 1,400mm.

What is the power consumption?

Low-energy design: 0.55 kW for GX800–GX1200 models, 1.5 kW for GX1400–GX1600 models.

What materials are used for corrosion resistance?

Rake teeth, chains, and shafts in SS304/316 stainless steel; optional nylon or ABS engineering plastic rake teeth for specific applications.

Project References

  • Municipal Sewage Treatment Plants — headworks installations for primary screening
  • Industrial Pretreatment — food processing and paper mill wastewater screening
  • Stormwater Overflow — screening systems for combined sewer overflow management

After-Sales Service & Support

  • 12-Month Full Warranty — covers all manufacturing defects in materials and workmanship
  • Lifetime Technical Support — our engineering team provides remote diagnostics and troubleshooting assistance
  • Spare Parts Guarantee — critical spare parts shipped within 48 hours worldwide
  • On-Site Commissioning — factory-trained engineers available for installation supervision and operator training
  • Preventive Maintenance Programs — customized maintenance schedules to maximize equipment lifespan

Ready to Solve Your Wastewater Challenges?

Get a free consultation and customized quote from our engineering team.

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