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20 m³/d egg-processing wastewater treatment system - New Zealand

Proposed treatment for egg-washing wastewater with preliminary, biological and disinfection stages for stormwater discharge.

Project Background

The client-supplied design basis is egg-washing process wastewater with a client-supplied BOD₅ of approximately 800 mg/L. The proposed treatment train combines screening, equalisation, coagulation, dissolved air flotation, biological treatment, polishing and disinfection. Influent characteristics, discharge timing, peak loads and receiving requirements remain to be confirmed.

Our Solution

A rotary mechanical screen removes coarse egg-shell and wash residues, while equalisation, pH correction and coagulation prepare the wastewater for dissolved air flotation, which captures fats, solids and floatable material. MBBR biological treatment is proposed as the preferred biological stage because the wastewater contains a client-supplied BOD₅ of approximately 800 mg/L and its compact form suits a small industrial installation. A secondary clarifier or filtration stage and UV disinfection provide polishing and pathogen control before discharge. Equalisation and standby capacity should be reviewed after peak-flow data are confirmed. Dewatered sludge and DAF float are classified and collected for appropriate disposal or reuse. Final process sizing and disinfection selection will depend on the complete analysis, hydraulic profile and discharge requirements.

What We Asked First

Please confirm the complete influent analysis, including COD, pH, TSS, FOG, ammonia, total nitrogen, total phosphorus and conductivity. Confirm discharge timing, peak flow, extended discharge periods and applicable stormwater discharge limits or permit conditions.

Proposed Process Train

  1. 1Rotary mechanical screen
  2. 2equalisation and flow-diversion tank
  3. 3pH and coagulation control
  4. 4dissolved air flotation
  5. 5MBBR biological treatment
  6. 6polishing and disinfection
  7. 7stormwater discharge

For Similar Projects

Prepare a complete wastewater analysis, flow record and permit review, including peak and extended discharge periods. Confirm sludge and float handling arrangements before final equipment selection and process sizing.

Ref. A-008. Client identity is withheld under our client-confidentiality policy. Capacity is shown as a capacity class (design value rounded up to the next 5 at its second significant digit).

How We Deliver

Projects of this type are delivered in the nine stages below. Installation, commissioning and other on-site stages follow each contract's scope. Every stage within our scope produces a written record that we keep on file.

  1. 1 Design basis confirmationAverage and peak flow, influent or gas data, discharge or reuse target Record producedDesign basis sheet
  2. 2 Process & mechanical designProcess calculations, equipment selection, layout and piping Record producedCalculation book, P&ID, general arrangement
  3. 3 Manufacturing & quality controlMaterial and in-process inspection of the main equipment Record producedMaterial & QC records
  4. 4 Factory acceptance test (FAT)Trial run against the design parameters before dispatch Record producedFAT record
  5. 5 Packing & dispatchPacked, marked and shipped against the equipment list Record producedPacking list
  6. 6 Installation or supervisionPer contract scope Record producedInstallation record
  7. 7 CommissioningStart-up, parameter tuning and interlocks Record producedCommissioning log
  8. 8 Performance verificationEffluent or emission checked against the design basis Record producedPerformance test record
  9. 9 Training, handover & after-salesOperator training, document handover, after-sales support Record producedO&M manual, training record

Planning a similar project? Start with these six parameters

  1. FlowDaily average and peak (m³/day and m³/h)
  2. Influent qualityCOD, BOD₅, TSS, pH and anything unusual
  3. Discharge targetThe standard you must meet, or the reuse purpose
  4. Operating hoursContinuous or batch; seasonal changes
  5. Site & civil scopeFootprint, power supply, who builds the tanks
  6. Project stageBudgeting, tender, or ready to order

Send your parameters — initial process recommendation within 24 hours

Frequently Asked Questions

This project is listed in the 20 m³/d capacity class: the design value rounded up to the next 5 at its second significant digit. Exact design values are not published.
The process train under assessment is: Rotary mechanical screen → equalisation and flow-diversion tank → pH and coagulation control → dissolved air flotation → MBBR biological treatment → polishing and disinfection → stormwater discharge.
Yes. Send us your daily and peak flow, influent quality, discharge or reuse target, operating hours and site constraints, and our engineers will reply with an initial process recommendation within 24 hours.

Planning a similar project?

Share your flow, influent quality and discharge target — our engineers respond within 24 hours.

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