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High-ammonia industrial effluent — stripping unit

Dedicated ammonia stripping and tail-gas absorption for high-strength industrial effluent

Project Background

~150 m³/day (≈6 m³/h) of high-strength industrial effluent: COD 18,000–20,000 mg/L, BOD 12,000–14,000 mg/L, TSS 3,500–4,000 mg/L, TDS ~3,000 mg/L, NH₃-N ~800 mg/L, pH ~5. Ammonia removal load in the order of 100–110 kg N/day. Target NH₃-N < 50 mg/L; plant-wide COD < 250, BOD < 30, TSS < 100 mg/L.

Our Solution

Ammonia stripping tower with tail-gas absorption evaluated as a dedicated unit. We stated plainly that this unit alone cannot deliver the COD/BOD/TSS targets — those need the biological and physical stages of the full ETP.

What We Asked First

Whether the stripping tower is a stand-alone unit or part of a full ETP, the alkali available for pH lift, and how the recovered ammonia (ammonium sulphate or ammonia water) will be handled.

Proposed Process Train

  1. 1Lift effluent pH with alkali
  2. 2strip ammonia in the tower
  3. 3absorb tail gas to produce recovered ammonia product
  4. 4transfer treated effluent to downstream biological and physical treatment
  5. 5handle recovered ammonia as ammonium sulphate or ammonia water

For Similar Projects

At NH₃-N above ~500 mg/L, stripping ahead of biology is not optional; but a stripping quote that promises full-plant compliance is a red flag.

Ref. A-002. Client identity is withheld under our client-confidentiality policy. Capacity is shown as a capacity class (design value rounded up to the next 5 at its second significant digit).

How We Deliver

Projects of this type are delivered in the nine stages below. Installation, commissioning and other on-site stages follow each contract's scope. Every stage within our scope produces a written record that we keep on file.

  1. 1 Design basis confirmationAverage and peak flow, influent or gas data, discharge or reuse target Record producedDesign basis sheet
  2. 2 Process & mechanical designProcess calculations, equipment selection, layout and piping Record producedCalculation book, P&ID, general arrangement
  3. 3 Manufacturing & quality controlMaterial and in-process inspection of the main equipment Record producedMaterial & QC records
  4. 4 Factory acceptance test (FAT)Trial run against the design parameters before dispatch Record producedFAT record
  5. 5 Packing & dispatchPacked, marked and shipped against the equipment list Record producedPacking list
  6. 6 Installation or supervisionPer contract scope Record producedInstallation record
  7. 7 CommissioningStart-up, parameter tuning and interlocks Record producedCommissioning log
  8. 8 Performance verificationEffluent or emission checked against the design basis Record producedPerformance test record
  9. 9 Training, handover & after-salesOperator training, document handover, after-sales support Record producedO&M manual, training record

Planning a similar project? Start with these six parameters

  1. FlowDaily average and peak (m³/day and m³/h)
  2. Influent qualityCOD, BOD₅, TSS, pH and anything unusual
  3. Discharge targetThe standard you must meet, or the reuse purpose
  4. Operating hoursContinuous or batch; seasonal changes
  5. Site & civil scopeFootprint, power supply, who builds the tanks
  6. Project stageBudgeting, tender, or ready to order

Send your parameters — initial process recommendation within 24 hours

Frequently Asked Questions

This project is listed in the ~150 m³/d capacity class: the design value rounded up to the next 5 at its second significant digit. Exact design values are not published.
The process train under assessment is: Lift effluent pH with alkali → strip ammonia in the tower → absorb tail gas to produce recovered ammonia product → transfer treated effluent to downstream biological and physical treatment → handle recovered ammonia as ammonium sulphate or ammonia water.
Yes. Send us your daily and peak flow, influent quality, discharge or reuse target, operating hours and site constraints, and our engineers will reply with an initial process recommendation within 24 hours.

Planning a similar project?

Share your flow, influent quality and discharge target — our engineers respond within 24 hours.

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