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Pulse-Jet Baghouse for 900 °C Incinerator Off-Gas

Delivered pulse-jet bag filter for continuous incinerator off-gas duty in Southeast Asia.

Project Background

The client needed continuous particulate removal from a ~50 m³/min incinerator off-gas stream with a client-supplied design inlet temperature of 900 °C. The filter could not receive the gas directly, so the design included a dedicated cooling stage, temperature control above the acid dew point and rapid passage through the dioxin re-formation band.

Our Solution

We delivered an evaporative-quench system cooling the gas to about 180 °C before a pulse-jet bag filter. PTFE-membrane glass-fibre media was selected for the cooled duty, with approximately 29 m² of filter area sized at a 0.8 m/min air-to-cloth ratio. Commissioning and performance checks confirmed the agreed design basis.

Process Train

  1. 1900 °C incinerator off-gas
  2. 2evaporative quench to about 180 °C
  3. 3pulse-jet bag filtration
  4. 4dust collection in hopper
  5. 5pulse-jet cleaning
  6. 6treated gas discharge

Read the full engineering record →

Ref. D-041. Client identity is withheld under our client-confidentiality policy. Capacity is shown as a capacity class (design value rounded up to the next 5 at its second significant digit).

How We Deliver

Projects of this type are delivered in the nine stages below. Installation, commissioning and other on-site stages follow each contract's scope. Every stage within our scope produces a written record that we keep on file.

  1. 1 Design basis confirmationAverage and peak flow, influent or gas data, discharge or reuse target Record producedDesign basis sheet
  2. 2 Process & mechanical designProcess calculations, equipment selection, layout and piping Record producedCalculation book, P&ID, general arrangement
  3. 3 Manufacturing & quality controlMaterial and in-process inspection of the main equipment Record producedMaterial & QC records
  4. 4 Factory acceptance test (FAT)Trial run against the design parameters before dispatch Record producedFAT record
  5. 5 Packing & dispatchPacked, marked and shipped against the equipment list Record producedPacking list
  6. 6 Installation or supervisionPer contract scope Record producedInstallation record
  7. 7 CommissioningStart-up, parameter tuning and interlocks Record producedCommissioning log
  8. 8 Performance verificationEffluent or emission checked against the design basis Record producedPerformance test record
  9. 9 Training, handover & after-salesOperator training, document handover, after-sales support Record producedO&M manual, training record

Planning a similar project? Start with these six parameters

  1. FlowDaily average and peak (m³/day and m³/h)
  2. Influent qualityCOD, BOD₅, TSS, pH and anything unusual
  3. Discharge targetThe standard you must meet, or the reuse purpose
  4. Operating hoursContinuous or batch; seasonal changes
  5. Site & civil scopeFootprint, power supply, who builds the tanks
  6. Project stageBudgeting, tender, or ready to order

Send your parameters — initial process recommendation within 24 hours

Frequently Asked Questions

This project is listed in the ~50 m³/min capacity class: the design value rounded up to the next 5 at its second significant digit. Exact design values are not published.
The process train was: 900 °C incinerator off-gas → evaporative quench to about 180 °C → pulse-jet bag filtration → dust collection in hopper → pulse-jet cleaning → treated gas discharge.
Yes. Send us your daily and peak flow, influent quality, discharge or reuse target, operating hours and site constraints, and our engineers will reply with an initial process recommendation within 24 hours.

Planning a similar project?

Share your flow, influent quality and discharge target — our engineers respond within 24 hours.

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