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15,000 m³/d industrial wastewater DAF and MBBR treatment — Pakistan

Proposed treatment for industrial mixed wastewater using pretreatment, DAF, MBBR and controlled sludge handling.

Project Background

The client-supplied design basis is 15,000 m³/d of industrial combined effluent requiring pretreatment and biological treatment. Influent TSS is 820 mg/L, and the proposed DAF stage should be assessed against the client-specified solids-removal duty. Flow variation, wastewater composition, operating hours and discharge or reuse criteria remain subject to confirmation before final process design and equipment selection.

Our Solution

Our proposed solution is a rotary bar screen, equalisation tank, chemical dosing, coagulation and flocculation, DAF, MBBR, final polishing with disinfection where required, and sludge thickening followed by plate-and-frame dewatering. The screen removes coarse solids, equalisation controls hydraulic and load variation, DAF separates floatable material and suspended solids, and MBBR provides flexible biological treatment for soluble biodegradable organics. Chemical demand and air requirements depend on jar and pilot testing. Sludge conditioning, thickening and dewatering are included as appropriate. Final process selection, equipment dimensions and treatment criteria will be adjusted after the client confirms wastewater characteristics, flow data, receiving requirements and operating conditions.

What We Asked First

Please confirm the wastewater industry and composition, average and peak flows, operating hours, pH, COD, BOD, oils, temperature, TSS characteristics, DAF inlet and outlet limits, discharge or reuse standards, treatment and sludge-handling requirements, utilities, site constraints and tender specifications.

Proposed Process Train

  1. 1Rotary mechanical bar screen
  2. 2Equalisation and flow control
  3. 3Chemical coagulation and flocculation
  4. 4Dissolved air flotation
  5. 5MBBR biological treatment
  6. 6Final polishing and disinfection
  7. 7Sludge thickening and dewatering

For Similar Projects

Prepare the wastewater analysis, hydraulic profile, operating schedule, required outlet characteristics, utility availability, site constraints and sludge-disposal route before detailed design, pilot testing or equipment sizing.

Ref. A-026. Client identity is withheld under our client-confidentiality policy. Capacity is shown as a capacity class (design value rounded up to the next 5 at its second significant digit).

How We Deliver

Projects of this type are delivered in the nine stages below. Installation, commissioning and other on-site stages follow each contract's scope. Every stage within our scope produces a written record that we keep on file.

  1. 1 Design basis confirmationAverage and peak flow, influent or gas data, discharge or reuse target Record producedDesign basis sheet
  2. 2 Process & mechanical designProcess calculations, equipment selection, layout and piping Record producedCalculation book, P&ID, general arrangement
  3. 3 Manufacturing & quality controlMaterial and in-process inspection of the main equipment Record producedMaterial & QC records
  4. 4 Factory acceptance test (FAT)Trial run against the design parameters before dispatch Record producedFAT record
  5. 5 Packing & dispatchPacked, marked and shipped against the equipment list Record producedPacking list
  6. 6 Installation or supervisionPer contract scope Record producedInstallation record
  7. 7 CommissioningStart-up, parameter tuning and interlocks Record producedCommissioning log
  8. 8 Performance verificationEffluent or emission checked against the design basis Record producedPerformance test record
  9. 9 Training, handover & after-salesOperator training, document handover, after-sales support Record producedO&M manual, training record

Planning a similar project? Start with these six parameters

  1. FlowDaily average and peak (m³/day and m³/h)
  2. Influent qualityCOD, BOD₅, TSS, pH and anything unusual
  3. Discharge targetThe standard you must meet, or the reuse purpose
  4. Operating hoursContinuous or batch; seasonal changes
  5. Site & civil scopeFootprint, power supply, who builds the tanks
  6. Project stageBudgeting, tender, or ready to order

Send your parameters — initial process recommendation within 24 hours

Frequently Asked Questions

This project is listed in the 15,000 m³/d capacity class: the design value rounded up to the next 5 at its second significant digit. Exact design values are not published.
The process train under assessment is: Rotary mechanical bar screen → Equalisation and flow control → Chemical coagulation and flocculation → Dissolved air flotation → MBBR biological treatment → Final polishing and disinfection → Sludge thickening and dewatering.
Yes. Send us your daily and peak flow, influent quality, discharge or reuse target, operating hours and site constraints, and our engineers will reply with an initial process recommendation within 24 hours.

Planning a similar project?

Share your flow, influent quality and discharge target — our engineers respond within 24 hours.

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