Wastewater treatment expert: +86-181-0655-2851 Get Expert Consultation

100 L/h MVR pilot evaporation and crystallisation system — United Kingdom

Proposed MVR pilot for concentrating and crystallising a sodium-containing LiCl solution, with two independently priced design options.

Project Background

The client requires separate proposals based on feed flow and evaporation rate for a pilot MVR system treating sodium-containing LiCl solution. The client-supplied design basis includes salinity up to 200000 ppm and no reported organics, but lacks the full composition, ppm basis, feed conditions, concentration endpoint, crystal targets, utility data and trial requirements. Eight-hour daily operation may be considered subject to confirmation.

Our Solution

The proposed package uses guarded pre-treatment to remove entrained solids, followed by a falling-film MVR evaporator for low-temperature concentration under vacuum. Vapour is condensed in a clean circuit, while the concentrated liquor is cooled in a crystalliser. Solid-liquid separation by filtration or centrifugation, followed by washing, drying and sealed residue handling, produces a testable crystal fraction. Mother liquor is returned to a controlled tank for further concentration, with purge or disposal subject to composition and client requirements. Condensate is sampled before reuse or discharge. Both feed-flow and evaporation-rate cases will be costed independently. Final metallurgy, materials, heat-transfer area, energy estimates and performance require confirmed laboratory data and operating hours.

What We Asked First

Please confirm the complete Li⁺, Na⁺ and Cl⁻ composition and ppm basis; pH, temperature, density, viscosity, suspended solids, concentration endpoint, target salt, purity and moisture, mother-liquor and condensate destinations, utilities, trial method and material quantity, supply boundary and destination port.

Proposed Process Train

  1. 1Feed receiving and sampling
  2. 2Pre-treatment and clarification
  3. 3MVR concentration
  4. 4Vacuum vapour condensation
  5. 5Product cooling and crystallisation
  6. 6Centrifugation or filtration
  7. 7Mother-liquor recycle or disposal
  8. 8Sealed residue and wash-water handling
  9. 9Condensate collection and quality verification

For Similar Projects

Prepare representative feed and concentrate samples, solvent and salt analysis, utility availability, batch duration, recovery targets, residue handling requirements and acceptance criteria before final engineering design.

Ref. A-011. Client identity is withheld under our client-confidentiality policy. Capacity is shown as a capacity class (design value rounded up to the next 5 at its second significant digit).

How We Deliver

Projects of this type are delivered in the nine stages below. Installation, commissioning and other on-site stages follow each contract's scope. Every stage within our scope produces a written record that we keep on file.

  1. 1 Design basis confirmationAverage and peak flow, influent or gas data, discharge or reuse target Record producedDesign basis sheet
  2. 2 Process & mechanical designProcess calculations, equipment selection, layout and piping Record producedCalculation book, P&ID, general arrangement
  3. 3 Manufacturing & quality controlMaterial and in-process inspection of the main equipment Record producedMaterial & QC records
  4. 4 Factory acceptance test (FAT)Trial run against the design parameters before dispatch Record producedFAT record
  5. 5 Packing & dispatchPacked, marked and shipped against the equipment list Record producedPacking list
  6. 6 Installation or supervisionPer contract scope Record producedInstallation record
  7. 7 CommissioningStart-up, parameter tuning and interlocks Record producedCommissioning log
  8. 8 Performance verificationEffluent or emission checked against the design basis Record producedPerformance test record
  9. 9 Training, handover & after-salesOperator training, document handover, after-sales support Record producedO&M manual, training record

Planning a similar project? Start with these six parameters

  1. FlowDaily average and peak (m³/day and m³/h)
  2. Influent qualityCOD, BOD₅, TSS, pH and anything unusual
  3. Discharge targetThe standard you must meet, or the reuse purpose
  4. Operating hoursContinuous or batch; seasonal changes
  5. Site & civil scopeFootprint, power supply, who builds the tanks
  6. Project stageBudgeting, tender, or ready to order

Send your parameters — initial process recommendation within 24 hours

Frequently Asked Questions

This project is listed in the 100 L/h capacity class: the design value rounded up to the next 5 at its second significant digit. Exact design values are not published.
The process train under assessment is: Feed receiving and sampling → Pre-treatment and clarification → MVR concentration → Vacuum vapour condensation → Product cooling and crystallisation → Centrifugation or filtration → Mother-liquor recycle or disposal → Sealed residue and wash-water handling → Condensate collection and quality verification.
Yes. Send us your daily and peak flow, influent quality, discharge or reuse target, operating hours and site constraints, and our engineers will reply with an initial process recommendation within 24 hours.

Planning a similar project?

Share your flow, influent quality and discharge target — our engineers respond within 24 hours.

AI Growth
Contact
Contact Us
Call Us
+86-181-0655-2851
Email Us Get a Quote Contact Us