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100 m³/h Industrial RO System for a Chemical Plant

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Large industrial RO array (100 m³/h) for boiler feed and process water at a chemical plant.

Project Background

A chemical plant needed 100 m³/h of demineralised water for boilers and process use, with cold-winter operation.

Our Solution

Multi-vessel RO array with duty/standby high-pressure pumps and softening pretreatment, housed indoors with heated pipework.

Process Train

  1. 1Raw-water pump
  2. 2Multi-media filter
  3. 3Activated carbon
  4. 4Softener
  5. 5Precision filter
  6. 6High-pressure pumps
  7. 7RO array
  8. 8Product tank

Ref. D-028. Client identity is withheld under our client-confidentiality policy. Capacity is shown as a capacity class (design value rounded up to the next 5 at its second significant digit).

How We Deliver

Projects of this type are delivered in the nine stages below. Installation, commissioning and other on-site stages follow each contract's scope. Every stage within our scope produces a written record that we keep on file.

  1. 1 Design basis confirmationAverage and peak flow, influent or gas data, discharge or reuse target Record producedDesign basis sheet
  2. 2 Process & mechanical designProcess calculations, equipment selection, layout and piping Record producedCalculation book, P&ID, general arrangement
  3. 3 Manufacturing & quality controlMaterial and in-process inspection of the main equipment Record producedMaterial & QC records
  4. 4 Factory acceptance test (FAT)Trial run against the design parameters before dispatch Record producedFAT record
  5. 5 Packing & dispatchPacked, marked and shipped against the equipment list Record producedPacking list
  6. 6 Installation or supervisionPer contract scope Record producedInstallation record
  7. 7 CommissioningStart-up, parameter tuning and interlocks Record producedCommissioning log
  8. 8 Performance verificationEffluent or emission checked against the design basis Record producedPerformance test record
  9. 9 Training, handover & after-salesOperator training, document handover, after-sales support Record producedO&M manual, training record

Planning a similar project? Start with these six parameters

  1. FlowDaily average and peak (m³/day and m³/h)
  2. Influent qualityCOD, BOD₅, TSS, pH and anything unusual
  3. Discharge targetThe standard you must meet, or the reuse purpose
  4. Operating hoursContinuous or batch; seasonal changes
  5. Site & civil scopeFootprint, power supply, who builds the tanks
  6. Project stageBudgeting, tender, or ready to order

Send your parameters — initial process recommendation within 24 hours

Equipment Used in This Project

Industrial Reverse Osmosis (RO) Water Treatment System

Industrial Reverse Osmosis (RO) Water Treatment System

HydropureWater industrial RO systems deliver ultra-pure permeate at recovery rates up to 95%, serving pharmaceutical, semiconductor, food & beverage, and power generation applications worldwide. Fully automated PLC-controlled operation with continuous output and minimal chemical consumption.
Multi-Media Filter for Water Treatment

Multi-Media Filter for Water Treatment

HydropureWater multi-media filters remove suspended solids, turbidity, and colloidal matter from raw water, achieving SDI values suitable for downstream RO membrane protection. Robust, low-maintenance vessels with long-life filter media and automated backwash.
Industrial Water Softener System (KJ-WT Series)

Industrial Water Softener System (KJ-WT Series)

Twin-tank industrial water softeners from 1 to 45 T/h with paired brine tanks from 60 to 2,000 L. Alternating vessels give uninterrupted soft water for boiler feed, cooling systems, laundries and RO pretreatment.

Frequently Asked Questions

This project is listed in the 100 m³/h capacity class: the design value rounded up to the next 5 at its second significant digit. Exact design values are not published.
The process train was: Raw-water pump → Multi-media filter → Activated carbon → Softener → Precision filter → High-pressure pumps → RO array → Product tank.
Yes. Send us your daily and peak flow, influent quality, discharge or reuse target, operating hours and site constraints, and our engineers will reply with an initial process recommendation within 24 hours.

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Share your flow, influent quality and discharge target — our engineers respond within 24 hours.

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