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500 m³/d combined food-processing wastewater treatment and reuse proposal

Proposed treatment for mixed domestic and poultry-processing wastewater, subject to source data, reuse requirements and effluent standards.

Project Background

The client-supplied design basis is approximately 500 m³/d for combined domestic sewage and poultry-processing wastewater, including blood, gut and feather streams. The two streams may not yet be mixed, and representative water quality, peak drainage, slaughter throughput, pretreatment, reuse criteria and discharge route are required before the treatment train and final equipment size can be fixed.

Our Solution

We propose source segregation, rotary screening, equalisation, grease control, chemical dosing where needed, dissolved air flotation, biological treatment with an MBR, and final filtration and disinfection selected against the intended reuse application. Source separation can divert blood, gut and feather solids before they dilute or overload the main treatment works. DAF removes floatable fats and suspended material, while the MBR provides biological treatment and membrane solids separation. Excess sludge should be thickened and dewatered, with residuals handled under the applicable waste route. Missing flow, water quality, solids, drainage and reuse data may change the process, equipment sizing and reuse proportion.

What We Asked First

Please confirm whether the stated flow combines both streams, their individual flow shares, daily drainage duration, peak and concentrated discharge conditions, daily slaughter quantity, blood and solid collection arrangements, representative water quality, existing pretreatment, reuse applications, required standards and discharge route.

Proposed Process Train

  1. 1Source segregation and collection control
  2. 2rotary mechanical screening
  3. 3equalisation and grease separation
  4. 4chemical dosing and dissolved air flotation
  5. 5biological treatment with membrane bioreactor
  6. 6filtration and disinfection for intended reuse
  7. 7sludge thickening, dewatering and controlled disposal
  8. 8reject-water management

For Similar Projects

Prepare separate and mixed-water samples, drainage and slaughter records, existing process drawings, reuse requirements, utility and site details, and a clearly defined discharge and residual-disposal route.

Ref. A-030. Client identity is withheld under our client-confidentiality policy. Capacity is shown as a capacity class (design value rounded up to the next 5 at its second significant digit).

How We Deliver

Projects of this type are delivered in the nine stages below. Installation, commissioning and other on-site stages follow each contract's scope. Every stage within our scope produces a written record that we keep on file.

  1. 1 Design basis confirmationAverage and peak flow, influent or gas data, discharge or reuse target Record producedDesign basis sheet
  2. 2 Process & mechanical designProcess calculations, equipment selection, layout and piping Record producedCalculation book, P&ID, general arrangement
  3. 3 Manufacturing & quality controlMaterial and in-process inspection of the main equipment Record producedMaterial & QC records
  4. 4 Factory acceptance test (FAT)Trial run against the design parameters before dispatch Record producedFAT record
  5. 5 Packing & dispatchPacked, marked and shipped against the equipment list Record producedPacking list
  6. 6 Installation or supervisionPer contract scope Record producedInstallation record
  7. 7 CommissioningStart-up, parameter tuning and interlocks Record producedCommissioning log
  8. 8 Performance verificationEffluent or emission checked against the design basis Record producedPerformance test record
  9. 9 Training, handover & after-salesOperator training, document handover, after-sales support Record producedO&M manual, training record

Planning a similar project? Start with these six parameters

  1. FlowDaily average and peak (m³/day and m³/h)
  2. Influent qualityCOD, BOD₅, TSS, pH and anything unusual
  3. Discharge targetThe standard you must meet, or the reuse purpose
  4. Operating hoursContinuous or batch; seasonal changes
  5. Site & civil scopeFootprint, power supply, who builds the tanks
  6. Project stageBudgeting, tender, or ready to order

Send your parameters — initial process recommendation within 24 hours

Frequently Asked Questions

This project is listed in the 500 m³/d capacity class: the design value rounded up to the next 5 at its second significant digit. Exact design values are not published.
The process train under assessment is: Source segregation and collection control → rotary mechanical screening → equalisation and grease separation → chemical dosing and dissolved air flotation → biological treatment with membrane bioreactor → filtration and disinfection for intended reuse → sludge thickening, dewatering and controlled disposal → reject-water management.
Yes. Send us your daily and peak flow, influent quality, discharge or reuse target, operating hours and site constraints, and our engineers will reply with an initial process recommendation within 24 hours.

Planning a similar project?

Share your flow, influent quality and discharge target — our engineers respond within 24 hours.

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